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Free CMRP Practice Questions

10 free, exam-style Certified Maintenance and Reliability Professional (CMRP) practice questions with answers and explanations. No signup required. Work through them below, then take the full free CMRP practice test to study every exam domain.

The CMRP exam has 110 questions and runs 2 hours 30 minutes.

Question 1

A line operates with Availability 90%, Performance 95%, Quality 99%. The OEE is approximately:

  1. About 75.6 percent
  2. About 91.0 percent
  3. About 95.0 percent
  4. About 84.6 percent
Show answer & explanation

Correct answer: D - About 84.6 percent

Question 2

According to Nowlan & Heap, what percentage of components show age-related (A+B+C) failure patterns?

  1. About 30 percent
  2. About 11 percent
  3. About 50 percent
  4. About 89 percent
Show answer & explanation

Correct answer: B - About 11 percent

Only ~11% of components are age-related (Patterns A, B, C); ~89% are random (Patterns D, E, F). This finding is the foundation of modern RCM.

Question 3

The FIRST question in the RCM evaluation per SAE JA1011 addresses:

  1. Failure modes and causes
  2. Maintenance task selection
  3. Functions and performance
  4. Default action selection
Show answer & explanation

Correct answer: C - Functions and performance

The seven RCM questions begin with 'What are the functions and associated performance standards?' before any failure analysis.

Question 4

A vibration program detects potential failure 60 days before functional failure. The MAXIMUM appropriate inspection interval is:

  1. 120 days
  2. 60 days
  3. 10 days
  4. 30 days
Show answer & explanation

Correct answer: D - 30 days

Inspection interval should be at most ½ of the P-F interval. With a 60-day P-F interval, inspections must occur at least every 30 days to detect potential failure before functional failure.

Question 5

An FMEA shows Severity=10, Occurrence=2, Detection=1, RPN=20. Action should typically be:

  1. Skipped due to low RPN
  2. Taken because S is 10
  3. Deferred to next cycle
  4. Assigned to vendor only
Show answer & explanation

Correct answer: B - Taken because S is 10

Severity ≥ 9 indicates a safety/regulatory hazard and requires action regardless of RPN. The multiplicative RPN can be misleadingly low when Occurrence and Detection are good - Severity always overrides.

Question 6

A pump LCC analysis shows acquisition $80K, operating $150K, maintenance $90K, salvage $20K. What is the LCC?

  1. $240,000 net cost
  2. $300,000 net cost
  3. $320,000 net cost
  4. $340,000 net cost
Show answer & explanation

Correct answer: B - $300,000 net cost

LCC = Acquisition + Operating + Maintenance − Salvage = $80K + $150K + $90K − $20K = $300K. Acquisition typically represents only 10-30% of total LCC.

Question 7

In a RACI matrix, how many people can be 'Accountable' for a single task?

  1. Exactly one person
  2. Two people maximum
  3. Any number allowed
  4. No one is accountable
Show answer & explanation

Correct answer: A - Exactly one person

Exactly one person is Accountable for each task. Multiple R's (Responsible) are allowed, but two A's = no clear ownership and is the most common RACI design failure.

Question 8

A 90-day PM is due January 30. Per the ±10% rule, the latest compliant date is approximately:

  1. About February 1
  2. About February 15
  3. About February 8
  4. About March 1
Show answer & explanation

Correct answer: C - About February 8

90 days × 10% = 9 days tolerance. January 30 + 9 days = February 8. SMRP world-class PM compliance target is ≥ 90% (≥ 95% for critical assets).

Question 9

A facility has annual demand of 1,000 units, order cost of $50, and holding cost of $10/unit/year. The EOQ is approximately:

  1. About 100 units
  2. About 50 units
  3. About 500 units
  4. About 1000 units
Show answer & explanation

Correct answer: A - About 100 units

EOQ = √(2DS/H) = √(2 × 1000 × 50 / 10) = √10,000 = 100 units. EOQ minimizes the combined cost of ordering and holding inventory.

Question 10

A wrench time study finds technicians at 28%. This is characteristic of:

  1. A world-class operation
  2. Planned and scheduled
  3. A reactive operation
  4. An over-staffed plant
Show answer & explanation

Correct answer: C - A reactive operation

Typical industry / reactive environments range 18-35%. Planned & scheduled environments reach 50-55%. World-class is 55-65%. 28% indicates reactive maintenance with significant non-value-added time.

What's on the CMRP exam

The Certified Maintenance and Reliability Professional (CMRP) exam is organized into 5 knowledge domains. These free practice questions are drawn from across them so you can see where you're strong and where to study:

  1. Business and Management (not publicly weighted)
  2. Manufacturing Process Reliability (not publicly weighted)
  3. Equipment Reliability (not publicly weighted)
  4. Organization and Leadership (not publicly weighted)
  5. Work Management (not publicly weighted)

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